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Product Details:
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| High Light: | continuous steel casting,Billet Continuous Casting Machine |
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|---|---|---|---|
R4M 1S Billet Continuous Casting Machine, 5T per Hour
1.continuous caster steel
2,kinds of arc radius
3,kinds of billet type
4,kinds of strand
5,More options
We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.
1. Basic standby technical parameters:
|
Steel billet casting machine radius |
4m |
|
Strand quantity |
1 strand |
|
Ladle support type |
Dumping ladle,Ladle mounts,Ladle car |
|
Tundish carriage |
Semi-portal, cross sliding function |
|
Casting method |
Metering nozzle, open casting |
|
Secondary cooling |
Water cooling , 1 adjusting circuit |
|
Withdrawal straightening machine |
Totally 5 roller, progressive straightening |
|
Roll table |
Chain group centralized drive |
|
Dummy bar |
Rigid, with self-adapting dummy bar head |
|
Billet cutting |
Manual cutting |
|
Billet conveying |
Group centralized live roller table |
|
Cooling bank type |
Simple cooling bed |
2. Technical process description and capacity of steel billet CCM
Induction furnace:
|
Nominal capacity |
5T |
|
Tap-to-tap cycle |
45min |
|
Furnace quantity |
3set |
Production capacity
|
Working days |
330 days/year |
|
Average number of daily furnace |
24/day |
|
Production capacity |
80000t/year |
3. Casting speed, productivity and strand quantity
R4m radius casting machine can cast steel groups of different specifications,
the maximum casting speed is as follows:
|
Casting sectional area(mm) |
80×80
|
100×100
|
120×120
|
|
Casting speed(m/min) |
3.0 |
2.8 |
2.6 |
|
NO. |
Billet size |
Casting speed |
hourly output (tons) |
Daily output 24hour (tons) |
Annual output(330days) (tons) |
|
1 |
80×80 |
3.0m/min |
7.42 |
178 |
58,766 |
|
2 |
100×100 |
2.8m/min |
10.81 |
259. |
85615 |
|
3 |
120×120 |
2.6m/min |
15.69 |
377 |
124,266 |
The calculation results is the ideal state of the production, please according to own actual situation of
adjustment.
|
Steel grade |
Casting grade(m/min |
Effective deformation rate(ε) |
Allowable deformation rate(εmax) |
|
Straight carbon steel |
1.8～2.5 |
Please refer to the computational table |
0.25 |
|
Low alloy steel |
1.3～2.0 |
Please refer to the computational table |
0.15～0.2 |
4. CCM equipment parts list
|
No. |
Machine name |
Weight |
Unit |
Quantity |
|
1 |
Ladle mounts |
6T |
set |
1 |
|
2 |
Tundish car |
2T |
set |
1 |
|
3 |
Tundish |
1T |
pec |
1 |
|
4 |
Mould 80×80 |
0.53T |
set |
1 |
|
5 |
Mould cover |
0.1T |
set |
1 |
|
6 |
Vibration device |
1.5T |
set |
1 |
|
7 |
Secondary cooling spray tube |
0.5T |
set |
1 |
|
8 |
Secondary cooling guide part roll |
0.5T |
set |
1 |
|
9 |
Secondary cooling overboard steam drain system |
1.1T |
set |
1 |
|
10 |
Straightening and withdrawal machine |
6T |
set |
1 |
|
11 |
Dummy bar |
0.8T |
set |
1 |
|
12 |
Dummy bar putting device |
0.8T |
set |
1 |
|
13 |
Roller before cutting |
2T |
set |
1 |
|
14 |
Simple cooling bed |
1.2T |
set |
1 |
|
15 |
Billet head and cut off slag collection system |
0.5T |
set |
1 |
|
16 |
Roll road |
2T |
set |
1 |
|
17 |
Billet out-going roller |
2×2=4T |
set |
2 |
|
18 |
Steel lateral shifting machine |
0.6T |
set |
1 |
|
19 |
Flame cutting machine |
0.8T |
set |
1 |
|
20 |
Hydraulic station system |
2T |
set |
1 |
|
21 |
Water cooling station |
1T |
set |
1 |
|
22 |
Three electric system |
0.5T |
set |
1 |
|
22.1 |
Electric control system |
|
set |
1 |
|
22.2 |
Scene meter |
|
set |
1 |
|
22.3 |
Computer system |
|
set |
1 |
|
23 |
Steel platform |
36T |
set |
1 |
Contact Person: Mr. zhang
Tel: 18810288990
Fax: 86-189-9086-7684
