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| Highlight: | die casting machinery,bullet casting equipment | 
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|---|---|---|---|
R6M 3S Billet CCM / Hydraulic Billet Cutting Machine
Ladle turret, Ladle car
Semi-portal cross sliding function
radius: R6M
Strand number : 3 strands
with ISO certification
advanced design
Description:
1. Basic standby technical parameters:
| 
				 Steel billet casting machine radius  | 
			
				 6m  | 
		
| 
				 Strand quantity  | 
			
				 3 strands  | 
		
| 
				 Ladle support type  | 
			
				 Ladle turret,Ladle car  | 
		
| 
				 Tundish carriage  | 
			
				 Semi-portal, cross sliding function  | 
		
| 
				 Casting method  | 
			
				 Metering nozzle, open casting  | 
		
| 
				 Secondary cooling  | 
			
				 Water cooling , 1 adjusting circuit  | 
		
| 
				 Withdrawal straightening machine  | 
			
				 Totally 5 roller, progressive straightening  | 
		
| 
				 Roll table  | 
			
				 Chain group centralized drive  | 
		
| 
				 Dummy bar  | 
			
				 Rigid, with self-adapting dummy bar head  | 
		
| 
				 Billet cutting  | 
			
				 Hydraulic cutting machine  | 
		
| 
				 Billet conveying  | 
			
				 Group centralized live roller table  | 
		
| 
				 Cooling bank type  | 
			
				 Simple cooling bed  | 
		
2. Technical process description and capacity of steel billet CCM
Induction furnace:
| 
				 Nominal capacity  | 
			
				 30T  | 
		
| 
				 Tap-to-tap cycle  | 
			
				 60min  | 
		
| 
				 Furnace quantity  | 
			
				 2set  | 
		
Production capacity
| 
				 Working days  | 
			
				 330 days/year  | 
		
| 
				 Average number of daily furnace  | 
			
				 24/day  | 
		
| 
				 Production capacity  | 
			
				 300,000t/year  | 
		
3. Casting speed, productivity and strand quantity
R6m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:
| 
				 Casting sectional area(mm)  | 
			
				 100×100  | 
			
				 125×125  | 
			
				 150×150  | 
		
| 
				 Casting speed(m/min)  | 
			
				 3.0  | 
			
				 2.7  | 
			
				 2.5  | 
		
For 1strand CCM production list:
| 
				 NO.  | 
			
				 Billet size  | 
			
				 Casting speed  | 
			
				 hourly output (tons)  | 
			
				 Daily output 24hour (tons)  | 
			
				 Annual output(330days) (tons)  | 
		
| 
				 1  | 
			
				 100×100  | 
			
				 3.0m/min  | 
			
				 12.01  | 
			
				 288.  | 
			
				 95123  | 
		
| 
				 2  | 
			
				 125×125  | 
			
				 2.7m/min  | 
			
				 16.89  | 
			
				 405  | 
			
				 133,767  | 
		
| 
				 3  | 
			
				 150×150  | 
			
				 2.5m/min  | 
			
				 21.72  | 
			
				 521  | 
			
				 172,061  | 
		
The calculation results is the ideal state of the production, please according to own actual situation of adjustment.
| 
				 Steel grade  | 
			
				 Casting grade(m/min)  | 
			
				 Effective deformation rate(ε)  | 
			
				 Allowable deformation rate(εmax)  | 
		
| 
				 Straight carbon steel  | 
			
				 1.8~2.5  | 
			
				 Please refer to the computational table  | 
			
				 0.25  | 
		
| 
				 Low alloy steel  | 
			
				 1.3~2.0  | 
			
				 Please refer to the computational table  | 
			
				 0.15~0.2  | 
		
4. CCM equipment parts list
| 
				 №  | 
			
				 Equipment name  | 
			
				 Weight  | 
			
				 Model and specification  | 
			
				 Unit  | 
			
				 Quantity  | 
			|
| 
				 1  | 
			
				 Ladle turret  | 
			
				 21T  | 
			
				 
  | 
			
				 Set  | 
			
				 1  | 
			|
| 
				 2  | 
			
				 Tundish car  | 
			
				 2.5×2=5T  | 
			
				 
  | 
			
				 Set  | 
			
				 2  | 
			|
| 
				 3  | 
			
				 Tundish  | 
			
				 1.4×2=2.8T  | 
			
				 
  | 
			
				 piece  | 
			
				 2  | 
			|
| 
				 4  | 
			
				 Mould  | 
			
				 0.5×2=1T  | 
			
				 150×150  | 
			
				 Set  | 
			
				 3  | 
			|
| 
				 5  | 
			
				 Foot roll of mould  | 
			
				 0.01×2=0.02T  | 
			
				 
  | 
			
				 Set  | 
			
				 3  | 
			|
| 
				 6  | 
			
				 Mould cover  | 
			
				 0.1×2=0.2T  | 
			
				 
  | 
			
				 Set  | 
			
				 3  | 
			|
| 
				 7  | 
			
				 Oscillator device  | 
			
				 2×2=4T  | 
			
				 
  | 
			
				 Set  | 
			
				 3  | 
			|
| 
				 8  | 
			
				 Secondary cooling spray tube  | 
			
				 0.5×2=1T  | 
			
				 
  | 
			
				 Set  | 
			
				 3  | 
			|
| 
				 9  | 
			
				 Secondary cooling guiding section rod  | 
			
				 0.7×2=1.4T  | 
			
				 
  | 
			
				 Set  | 
			
				 3  | 
			|
| 
				 10  | 
			
				 Secondary cooling vapor exhausting system  | 
			
				 1.5T  | 
			
				 
  | 
			
				 Set  | 
			
				 1  | 
			|
| 
				 11  | 
			
				 Withdrawal and straightening machine  | 
			
				 5×2=10T  | 
			
				 
  | 
			
				 Set  | 
			
				 3  | 
			|
| 
				 12  | 
			
				 Casting blank vibration prevention system  | 
			
				 0.3×2=0.6T  | 
			
				 
  | 
			
				 Set  | 
			
				 3  | 
			|
| 
				 13  | 
			
				 Dummy bar  | 
			
				 0.9×2=1.8T  | 
			
				 150×150  | 
			
				 Set  | 
			
				 3  | 
			|
| 
				 14  | 
			
				 Dummy bar storage device  | 
			
				 0.7×2=1.4T  | 
			
				 
  | 
			
				 Set  | 
			
				 3  | 
			|
| 
				 15  | 
			
				 Shears approach roller  | 
			
				 2×2=4T  | 
			
				 
  | 
			
				 Set  | 
			
				 3  | 
			|
| 
				 16  | 
			
				 Flame cutting machine  | 
			
				 3T  | 
			
				 
  | 
			
				 Set  | 
			
				 3  | 
			|
| 
				 17  | 
			
				 Automatic cut-to-length device  | 
			
				 0.5T  | 
			
				 
  | 
			
				 Set  | 
			
				 3  | 
			|
| 
				 18  | 
			
				 Travelling roller  | 
			
				 2×2=4T  | 
			
				 
  | 
			
				 Set  | 
			
				 3  | 
			|
| 
				 19  | 
			
				 Knockout roller  | 
			
				 3.5T  | 
			
				 
  | 
			
				 Set  | 
			
				 6  | 
			|
| 
				 20  | 
			
				 Steel transverse delivering machine  | 
			
				 1.5T  | 
			
				 
  | 
			
				 Set  | 
			
				 3  | 
			|
| 
				 21  | 
			
				 Hydraulic station system  | 
			
				 2T  | 
			
				 
  | 
			
				 Set  | 
			
				 1  | 
			|
| 
				 22  | 
			
				 Secondary cooling water breaker  | 
			
				 
  | 
			
				 
  | 
			
				 Set  | 
			
				 3  | 
			|
| 
				 23  | 
			
				 Cooling automation water distribution plant  | 
			
				 1T  | 
			
				 
  | 
			
				 Set  | 
			
				 1  | 
			|
| 
				 24.1  | 
			
				 Control panel  | 
			
				 
  | 
			
				 
  | 
			
				 Set  | 
			
				 1  | 
			|
| 
				 24.2  | 
			
				 Field instrument  | 
			
				 
  | 
			
				 
  | 
			
				 Set  | 
			
				 1  | 
			|
| 
				 24.3  | 
			
				 Computer system  | 
			
				 
  | 
			
				 
  | 
			
				 Set  | 
			
				 1  | 
			|
| 
				 25  | 
			
				 Steel platform  | 
			
				 68T  | 
			
				 
  | 
			
				 
  | 
			
				 1  | 
			
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Contact Person: Mr. zhang
Tel: 18810288990
Fax: 86-189-9086-7684