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High Light: | die casting equipment,continuous casting machines |
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5 Strands Continuous Cast Billets
Quick Detail:
Continuous Cast Billets / continues casting machine
radius:4-8m
Strand number :1-8 strands
with ISO certification
Description:
1. Basic standby technical parameters:
Steel billet casting machine radius |
8m |
Strand quantity |
5 strands |
Ladle support type |
Ladle turret |
Ladle turret |
Straight arm type |
Tundish car |
High-low track drive, cross sliding function |
Casting method |
Metering nozzle, open casting,casting powder |
Secondary cooling |
Gas and water cooling ,2 adjusting circuit per strand |
Withdrawal straightening machine |
Totally 5 roller, progressive straightening |
Roll table |
Chain group centralized drive |
Dummy bar |
Rigid, with self-adapting dummy bar head |
Billet cutting |
Auto flame cutting machine |
Billet conveying |
Group centralized live roller table |
Cooling bank type |
Sliding way,shift steel machine |
2. Technical process description and capacity of steel billet CCM
Induction furnace:
Nominal capacity |
60T |
Tap-to-tap cycle |
45min |
Furnace quantity |
1set |
Production capacity
Working days |
330 days/year |
Average number of daily furnace |
24/day |
Production capacity |
600,000~800,000t/year |
3. Casting speed, productivity and strand quantity
R8m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:
Casting sectional area(mm) |
180x180 |
200×200 |
220×220 |
Casting speed(m/min) |
1.6 |
1.8 |
2.0 |
NO. |
Billet size |
Casting speed |
hourly output (tons) |
Daily output 20hour (tons) |
Annual output(300days) (tons) |
1 |
180×180 |
1.6m/min |
21.98 |
439 |
131,700 |
2 |
200×200 |
1.8m/min |
27.13 |
543 |
162,900 |
3 |
220×220 |
2.0m/min |
36.47 |
729 |
218,700 |
The calculation results is the ideal state of the production, please according to own actual situation of adjustment.
Steel grade |
Casting grade(m/min) |
Effective deformation rate(ε) |
Allowable deformation rate(εmax) |
Straight carbon steel |
1.8~2.5 |
Please refer to the computational table |
0.25 |
Low alloy steel |
1.3~2.0 |
Please refer to the computational table |
0.15~0.2 |
4. CCM equipment parts list
№ |
Equipment name |
Weight |
Model and specification |
Unit |
1 |
Ladle turret |
46T |
set |
1 |
2 |
Tundish arriage |
10×2=20T |
set |
2 |
3 |
Tundish |
6×2=12T |
set |
2 |
4 |
Slag Pot |
1.5T |
set |
1 |
5 |
Casting operation |
0.2×5=1T |
set |
5 |
6 |
150×150 Mould |
0.57×5=2.85T |
set |
5 |
7 |
Mould cover |
0.1×5=0.5T |
set |
5 |
8 |
Vibrate device |
3.4×5=17T |
set |
5 |
9 |
Spray collecting pipes |
0.4×5=2T |
set |
5 |
10 |
Direction roller |
0.2×5=1T |
set |
25 |
11 |
Rigid dummy bar |
2.3×5=11.5T |
set |
5 |
12 |
Dummy bar storage device |
1.4×3=4.2T |
set |
5 |
13 |
Straightening and |
6×5=30T |
set |
5 |
14 |
Straightening and |
4T |
set |
1 |
15 |
|
3.5×5=17.5T |
set |
5 |
16 |
|
3×5=15T |
set |
5 |
|
Infrared into phase |
|
set |
1 |
17 |
Collection cutting |
1T |
set |
1 |
18 |
After cutting roller |
3.5×5=17.5T |
set |
5 |
19 |
Knockout rollerⅠ |
3.5×5=17.5T |
set |
5 |
20 |
Knockout rollerⅡ |
3.5×5=17.5T |
set |
5 |
21 |
Cooling bed roller |
4×10=40T |
set |
10 |
22 |
Tilting gear machine |
8T×5=40T |
set |
5 |
23 |
Shifting steel machine |
33T |
set |
1 |
24 |
Points steel machine |
35T |
set |
1 |
25 |
Step cooling bed |
126T |
set |
1 |
26 |
Collection cooling bed |
30T |
set |
1 |
27 |
Caster body cooling system |
8T |
set |
1 |
28 |
Caster cover |
10T |
set |
1 |
29 |
|
|
set |
1 |
30 |
steel platform |
200T |
set |
1 |
|
|
2T |
set |
1 |
Ⅱ |
|
|
|
|
1 |
Host hydraulic station |
5T |
set |
1 |
2 |
Knockout hydraulic station |
3.5T |
set |
1 |
3 |
Hydraulic lifting tailgate |
1T |
set |
3 |
4 |
Centralized grease lubrication station |
|
set |
6 |
5 |
|
|
set |
1 |
6 |
|
|
set |
1 |
Ⅲ |
|
|
|
|
1 |
Operating station |
|
|
|
2 |
Software Package |
|
|
|
3 |
PLC |
|
set |
2 |
5 |
Inverter |
|
|
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Contact Person: Mr. zhang
Tel: 18810288990
Fax: 86-189-9086-7684