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High Light: | die casting equipment,continuous casting machines |
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Steel Molding CCM Machine , Semi - Portal Continuous Casting Machine
Quick Detail:
We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.
Description:
1. Basic standby technical parameters:
Steel billet casting machine radius |
8m |
Strand quantity |
3 strands |
Ladle support type |
Ladle turret or Ladle car |
Tundish carriage |
Semi-portal, cross sliding function |
Casting method |
Metering nozzle, open casting |
Secondary cooling |
Gas and water cooling , 2 adjusting circuit |
Withdrawal straightening machine |
Totally 5 roller, progressive straightening |
Roll table |
Chain group centralized drive |
Dummy bar |
Rigid, with self-adapting dummy bar head |
Billet cutting |
Hydraulic or flame cutting machine |
Billet conveying |
Group centralized live roller table |
Cooling bank type |
Simple cooling bed |
2. Technical process description and capacity of steel billet CCM
Induction furnace:
Nominal capacity |
40T |
Tap-to-tap cycle |
60min |
Furnace quantity |
3sets |
Production capacity
Working days |
330 days/year |
Average number of daily furnace |
24/day |
Production capacity |
400,000t/year |
3. Casting speed, productivity and strand quantity
R8m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:
Casting sectional area(mm) |
180x180 |
200×200 |
220×220 |
Casting speed(m/min) |
1.6 |
1.8 |
2.0 |
NO. |
Billet size |
Casting speed |
hourly output (tons) |
Daily output 20hour (tons) |
Annual output(300days) (tons) |
1 |
180×180 |
1.6m/min |
21.98 |
439 |
131,700 |
2 |
200×200 |
1.8m/min |
27.13 |
543 |
162,900 |
3 |
220×220 |
2.0m/min |
36.47 |
729 |
218,700 |
The calculation results is the ideal state of the production, please according to own actual situation of adjustment.
Steel grade |
Casting grade(m/min) |
Effective deformation rate(ε) |
Allowable deformation rate(εmax) |
Straight carbon steel |
1.8~2.5 |
Please refer to the computational table |
0.25 |
Low alloy steel |
1.3~2.0 |
Please refer to the computational table |
0.15~0.2 |
4. CCM equipment parts list
№ |
Equipment name |
Weight |
Model and specification |
Unit |
|||
1 |
Ladle turret |
21T |
set |
1 |
|
||
2 |
Tundish arriage |
12.5×2=25T |
set |
2 |
|
||
3 |
Tundish |
6×2=12T |
set |
2 |
|
||
4 |
Slag Pot |
2.5T |
set |
1 |
|
||
5 |
Long sleeve protection device |
0.3T |
set |
1 |
|
||
5 |
Tundish baking |
5.3×2=10.6T |
set |
2 |
|
||
6 |
Tundish nozzle |
|
set |
2 |
|
||
7 |
Casting operation |
|
set |
2 |
|
||
8 |
200×200 Mould |
|
set |
3 |
|
||
9 |
Mould cover |
|
set |
3 |
|
||
10 |
Oscillator device |
|
set |
3 |
|
||
11 |
Spray header |
|
set |
3 |
|
||
12 |
Oriented segment |
|
set |
3 |
|
||
13 |
Rigid dummy bar |
|
set |
3 |
|
||
14 |
Dummy bar storage device |
|
set |
3 |
|
||
15 |
Straightening and |
|
set |
3 |
|
||
16 |
Straightening and |
|
set |
1 |
|
||
17 |
Shears approach roller |
|
set |
3 |
|
||
18 |
Billet clamping |
|
set |
3 |
|
||
19 |
Torch cutting |
|
set |
3 |
|
||
20 |
Collection cutting |
|
set |
1 |
|
||
21 |
After cutting roller |
|
set |
3 |
|
||
22 |
Transport rollerⅠ |
|
set |
3 |
|
||
23 |
Transport rollerⅡ |
|
set |
3 |
|
||
24 |
Knockout roller |
|
set |
3 |
|
||
25 |
Fixed bezel |
|
set |
3 |
|
||
26 |
Shifting steel |
6m length |
set |
3 |
|
||
27 |
Collection cooling |
|
set |
1 |
|
||
28 |
Caster body cooling |
include a backwash filter |
set |
1 |
|
||
29 |
Caster cover |
|
set |
1 |
|
||
30 |
Automatic Length |
|
set |
3 |
|
||
31 |
Gas source processor |
deal instrument gas |
set |
1 |
|
||
32 |
Steel platform |
|
|
1 |
|
||
Ⅱ |
Hydrauli,Lubrication,pneumatic system |
|
|
|
|
||
1 |
Host hydraulic station |
|
set |
1 |
|
||
2 |
The billet hydraulic station |
|
set |
1 |
|
||
3 |
Hydraulic lift tailgate |
|
set |
2 |
|
||
4 |
Centralized grease lubrication station |
|
set |
6 |
|
||
5 |
Hydraulic piping |
|
set |
1 |
|
||
6 |
Lubrication piping |
|
set |
1 |
|
||
Ⅲ |
CCM 3-Electric |
|
|
|
|
||
1 |
Operating station |
|
|
|
|
||
2 |
Software Package |
|
|
|
|
||
3 |
PLC |
|
set |
3 |
|
||
4 |
ET-200 PLC |
|
set |
1 |
|
||
5 |
Inverter |
|
|
|
|
||
① |
W-S machine inverter |
|
set |
3 |
|
||
② |
Shears approach roller inverter power:4KW |
|
set |
3 |
|
Contact Person: Mr. zhang
Tel: 18810288990
Fax: 86-189-9086-7684