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Secondary Cooling Billet Casting Machine , R6M 1 Strand ISO Slab Caster

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Secondary Cooling Billet Casting Machine , R6M 1 Strand ISO Slab Caster

Detailed Product Description

 

Secondary Cooling Billet Casting Machine , R6M 1 Strand  ISO Slab Caster

 

  • Ladle car or ladle turret
  • Billet cutting:Flame cutting machine
  • radius: R6M
  • Strand number:1 strand
  • with ISO certification

 

 

Description:

 

1. Basic standby technical parameters:

 

Steel billet casting machine radius

6m

Strand quantity

1 strand

Ladle support type

Ladle car or ladle turret

Tundish carriage

Semi-portal, cross sliding function

Casting method

Metering nozzle, open casting

Secondary cooling

Water cooling , 1 adjusting circuit

Withdrawal straightening machine

Totally 5 roller, progressive straightening

Roll table

Chain group centralized drive

Dummy bar

Rigid, with self-adapting dummy bar head

Billet cutting

Flame cutting machine

Billet conveying

Group centralized live roller table

Cooling bank type

Simple cooling bed

 

2.  Technical process description and capacity of steel billet CCM

 

Induction furnace:

 

Nominal capacity

10T

Tap-to-tap cycle 

60min

Furnace quantity 

2set

 

Production capacity 

 

Working days

330 days/year

Average number of daily furnace

24/day

Production capacity

100,000t/year

 

3.  Casting speed, productivity and strand quantity

 

    R6m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:

 

Casting sectional area(mm)

100×100

125×125

150×150

Casting speed(m/min)

3.0

2.7

2.5

 

NO.

Billet

size

Casting speed

hourly output

(tons)

Daily output

24hour

(tons)   

Annual output(330days)

(tons)

1

100×100

3.0m/min

12.01

288.

95123

2

125×125

2.7m/min

16.89

405

133,767

3

150×150

2.5m/min

21.72

508

167,640

   

    The calculation results is the ideal state of the production, please according to own actual situation of adjustment.

 

Steel grade

Casting grade(m/min)

Effective deformation rate(ε)

Allowable deformation rate(εmax)

Straight carbon steel

1.8~2.5

Please refer to the computational table

0.25

Low alloy steel

1.3~2.0

Please refer to the computational table

0.15~0.2

 

 4. CCM equipment parts list 

 

Equipment name

Weight

Model and specification

Unit

Quantity

 
 

1

Ladle car

5T

 

Set

2

 

2

Tundish car

2.5×2=5T

 

Set

2

 

3

Tundish 

1.4×2=2.8T

 

piece

2

 

4

Mould

0.5×2=1T

150×150

Set

1

 

5

Foot roll of mould

0.01×2=0.02T

 

Set

1

 

6

Mould  cover

0.1×2=0.2T

 

Set

1

 

7

Oscillator device

2×2=4T

 

Set

1

 

8

Secondary cooling spray tube

0.5×2=1T

 

Set

1

 

9

Secondary cooling guiding section rod

0.7×2=1.4T

 

Set

1

 

10

Secondary cooling vapor exhausting system

1.5T

 

Set

1

 

11

Withdrawal  and straightening machine

5×2=10T

 

Set

1

 

12

Casting blank vibration prevention system

0.3×2=0.6T

 

Set

1

 

13

Dummy bar

0.9×2=1.8T

150×150

Set

1

 

14

Dummy bar storage device

0.7×2=1.4T

 

Set

1

 

15

Shears approach roller

2×2=4T

 

Set

1

 

16

Flame cutting machine

3T

 

Set

1

 

17

Automatic cut-to-length device

0.5T

 

Set

1

 

18

Travelling roller

2×2=4T

 

Set

1

 

19

Knockout roller

3.5T

 

Set

2

 

20

Steel transverse delivering machine

3.5T

 

Set

1

 

21

Hydraulic station system

2T

 

Set

1

 

22

Secondary cooling water breaker

 

 

Set

1

 

23

Cooling automation water  distribution plant

1T

 

Set

1

 

24.1

Control panel

 

 

Set

1

 

24.2

Field instrument

 

 

Set

1

 

24.3

Computer system

 

 

Set

1

 

25

Steel platform

48T

 

 

1

 

 

 

Secondary Cooling Billet Casting Machine , R6M 1 Strand ISO Slab Caster

 

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