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Product Details:
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| High Light: | steel continuous casting,steel continuous casting machine |
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Automatic Metal Casting Slabs Machine , Steel Billet CCM
with ISO certification
advanced design
safe operation
Low energy and high efficiency
We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.
Description:
1. Basic standby technical parameters:
|
Steel billet casting machine radius |
6m,8m,10m |
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Strand quantity |
1,2 strands |
|
Ladle support type |
Ladle turret |
|
Tundish carriage |
Semi-portal, cross sliding function |
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Casting method |
Metering nozzle, closed casting |
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Secondary cooling |
Aerosol cooling , 3 adjusting circuit |
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Withdrawal straightening machine |
Totally 5 roller, progressive straightening |
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Roll table |
Chain group centralized drive |
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Dummy bar |
Flexible chain dummy bar |
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Billet cutting |
Hydraulic or flame cutting machine |
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Billet conveying |
Group centralized live roller table |
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Cooling bank type |
Step cooling bed |
2. Technical process description and capacity of steel billet CCM
Induction furnace:
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Nominal capacity |
70T |
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Tap-to-tap cycle |
60min |
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Furnace quantity |
1set |
Production capacity
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Working days |
330 days/year |
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Average number of daily furnace |
24/day |
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Annual production: |
50,0000 ～ 1,000,000Ton |
3. Casting speed, productivity and strand quantity
The calculation results is the ideal state of the production, please according to own actual situation of adjustment.
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Steel grade |
Casting grade(m/min) |
Effective deformation rate(ε) |
Allowable deformation rate(εmax) |
|
Straight carbon steel |
0.8～1.8 |
Please refer to the computational table |
0.25 |
|
Low alloy steel |
0.8～1.65 |
Please refer to the computational table |
0.15～0.2 |
4. CCM equipment parts list
Ⅰ: Equipment body
| No. | Equipment name | Weight | Type | unit | Quantity |
| 1 | 107T | Signer arm load 100T, with cover, with lifting device | set | 1 | |
| Ladle turret | |||||
| 2 | Steel water weighing system | set | 2 | ||
| 3 | Rotary arm lift hydraulic system | 4T | set | 1 | |
| Withpreparation of power | |||||
| 4 | Protection tube device | 1T | set | 1 | |
| 5 | Rotary accident tank | 2T | set | 1 | |
| 6 | 18×2=36T | set | 2 | ||
| Tundish car | With lifting | ||||
| 7 | 4.5×2=9T | pcs | 2 | ||
| Tundish | Institutions with Stopper | ||||
| 8 | 4.5×2=9T | set | 2 | ||
| Tundish baking device | Hydraulic flip | ||||
| 9 | Protection tube | 0.35 | set | 1 | |
| 10 | Tundish cover | 4.8T | set | 2 | |
| Heat-resistant cast iron | |||||
| 11 | Tundish open cast-on system | set | 5 | ||
| 12 | Stopper Control System | set | 2 | ||
| 13 | Accident flow slag tank | 1.2T | pcs | 2 | |
| 14 | 11×3=33T | 140×1000 | set | 3 | |
| Mould | ～200×1400 | ||||
| Adjustable | |||||
| 15 | Vibration device | 24×2=48T | set | 2 | |
| Quick change type | |||||
| 16 | 12×2=24T | set | 2 | ||
| Secondary cooling 0 section | Wear-resistant hardfacing | ||||
| 17 | 16×2=32T | set | 2 | ||
| Secondary cooling sector section | Wear-resistant hardfacing | ||||
| 18 | Sector straightening and withdrawal section | 23×8=184T | set | 8 | |
| Wear-resistant hardfacing | |||||
| 19 | Secondary cooling sector base | 64×2=128T | set | 2 | |
| 20 | Quick guide | 32T | set | 1 | |
| left and right Symmetrical | |||||
| 21 | Straightening and withdrawal drive device | 1.8×4=7.2T | set | 4 | |
| 22 | Aerosol spray device | 6×2=12T | set | 12 | |
| 23 | Take Off the dummy bar device | 1×2=2T | set | 1 | |
| 24 | Flexible dummy bar | 13T | 42Cr | set | 1 |
| 42Cr Forged | |||||
| 25 | Flame cutterⅠ | 13T | set | 1 | |
| 26 | Hydrogen and oxygen generator | set | 2 | ||
| 27 | Traverse roller | 26T | set | 1 | |
| 28 | Dummy bar storage device | 30T | set | 1 | |
| 29 | Roller table | 37×1.5=55T | set | 37 | |
| 30 | Flame cutter Ⅱ | 6T | set | 1 | |
| 31 | Hydrogen and oxygen generator | set | 1 | ||
| 32 | Steel delivering machine | 22T | set | 1 | |
| 33 | Straightening and withdrawal hydraulic station | 10T | set | 1 | |
| 34 | Straightening and withdrawal hydraulic cylinder | set | 10 | ||
| 35 | Mould water distribution system | set | 1 | ||
| 36 | 0 section r water distribution system | set | 1 | ||
| 37 | Ⅰsection water distribution system | set | 1 | ||
| 38 | Ⅱsection water distribution system | set | 1 | ||
| 39 | Straightening and withdrawal Ⅰsection water distribution system | set | 1 | ||
| 40 | Straightening and withdrawal Ⅱsection water distribution system | set | 1 | ||
| 41 | Turret lubrication system | set | 1 | ||
| 42 | Tundish lubrication system | set | 1 | ||
| 43 | Vibration lubrication system | set | 1 | ||
| 44 | Secondary cooling 0～Ⅱsection | set | 3 | ||
| lubrication system | |||||
| 45 | Straightening and withdrawal lubrication system | set | 4 | ||
| 46 | Roller lubrication system | set | 4 | ||
| 47 | Steel delivering machine | set | 1 | ||
| 48 | Gas source and treatment system |
Ⅱ: Gas source and treatment system
| No. | Equipment name | Weight | Type | unit | Quantity |
| 1 | Air compressor for aerosol cooling | 12×3=36T | 60M/min | set | 3 |
| 2 | Gas bag | 6×2=12T | set | 2 | |
| 3 | Compressed air piping in workshop | 9T | set | ||
| 4 | Instrument air compressor | 2.3×2=4.6T | set | 2 | |
| 5 | Gas source and treatment system | 8T | set | 1 | |
| 6 | Gas bag | 1.5T | set | 1 | |
| 7 | Valve and piping | set |
Ⅲ: Water treatment systems
| No. | Equipment name | Weight | Type | unit | Quantity |
| 1 | Canadian pharmacy equipment | ||||
| 2 | Mechanical filter | ||||
| 3 | First sedimentation tank equipment | ||||
| 4 | Dosing pump | ||||
| 5 | Medicine cabinet with stirring | ||||
| 6 | 30 t oil-water separator | ||||
| 7 | Inclined plate sedimentation tank (secondary) | 7.0×5.0×7.5m | set | 5 | |
| 8 | Piping parts and water pumps | ||||
| 9 | 90°Elbow | pcs | 114 | ||
| 10 | Rigid waterproof case | piece | 34 | ||
| 11 | Water cooling town | 4 | |||
| 12 | Various types of valves | ||||
| 13 | Water treatment control equipment |
Contact Person: Mr. zhang
Tel: 18810288990
Fax: 86-189-9086-7684
